PIA References

Whether highly automated production lines, precise testing systems or intelligent Industry 4.0 solutions - our projects show how versatile and powerful our automation solutions are in practice. We implement individual systems in a wide range of industries that increase efficiency, ensure quality and create sustainability.

Take a look at selected applications and find out how we have successfully implemented demanding challenges together with our customers.

Automation

Mobility

Mobility – ADAS

Mobility – Components

Mobility – E-Drive

Mobility – Powertrain

Mobility – Safety

Energy Storage

Medical

Commercial

Digital Services

Technologies

Input systems

Assembly

Handling and processing

Dispensing

Testing

Cleaning

Labeling

Output systems

I4.0

Traceability

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Assembly line for high-performance battery module
Country of delivery: USA
Cycle time: 288 seconds
System size: 76 x 8 m
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Final assembly line for inverters
Country of delivery: Mexico
Cycle time: 80 seconds
Plant size: 11 m x 22 m
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Significant OEE improvement with piaOptimum
PIA Services: piaOptimum
Industry: Mobility
Improvement: OEE increase, transparent error display
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Efficient maintenance with the piaMaintenance app
PIA Services: piaMaintenance
Industry: Commercial
Improvement: machine downtime reduction, documentation
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Production line for airbag gas generators
Country of delivery: USA
Cycle time: 6 seconds
System size: 18.4 x 16.3 m
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Production line for camera systems for commercial vehicles
Country of delivery: Germany
Cycle time: 30 seconds
System size: 18 x 8 m
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EOL test bench for electric motors
Country of delivery: Hungary
Cycle time: 67 seconds
System size: 10m x 16m
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Assembly and test system for rear axle transfer cases
Country of delivery: Mexico
Cycle time: 69 seconds
Plant size: 35m x 15m
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Production line for e-drive
Country of delivery: China + Germany
Cycle time: 55 seconds
Plant size: 135m x 35m
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Assembly and test line for microdiagnostic device (heart attack)
Delivery location: USA
Cycle time: 20 parts per minute
Cleanroom class: ISO 4
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Fully automatic testing system for auto-injectors
Delivery location: Ireland
Cycle time: 72 seconds per part or 0.83 parts per minute
Cleanroom class: ISO 7
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Assembly and testing system for hardware technology
Country of delivery: Austria
Cycle time: 34 parts/minute
Product group: Fittings technology / architectural hardware
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Transparency & control for booster production line with
PIA Industrial App Suite
PIA Services: piaVisibility, piaOEETracker, piaOptimum und piaAnalyze
Industry: Mobility
Improvement: system transparency, error source analysis
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Virtual commissioning when converting an existing system
PIA Services: Virtual commissioning - digital twin
Industry: Mobility
Improvement: Reduced system downtime, shorter cycle times
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Assembly and testing system for TFT displays
Country of delivery: Germany
Cycle time:
System size:
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Efficient cable assembly for passive safety systems
Country of delivery: Hungary
Cycle time: 3.5 seconds
System size: 14.4m x 6.2m
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Production line for truck automatic transmissions with AMR integration
Country of delivery: Germany
Cycle time: 200 seconds
System size: 22m x 23m= Traffic route of the AMRs
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Production plant for electric motor (hybrid model)
Country of Delivery: Poland
Cycle time: 215 seconds
Plant size: 70 x 30m
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Fully automated production line for battery packs
Country of delivery: Vietnam
Cycle time: 59 sec/module | 184 sec/pack
System size: Module Line 190 x 35m; Pack Line 190 x 25m
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Assembly and test module for inhalers
Delivery location: Germany
Cycle time: 18.33 parts/min
Cleanroom class: ISO 8
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Fully automated production line for lancets
Delivery location: Germany
Cycle time: 160 parts per minute
Cleanroom class: ISO 8
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Assembly and test line for electric shavers
Country of delivery: Germany, China
Cycle time: 12 parts/minute
Product group: Hygiene articles / Personal Care
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Production plant for wet shavers
Country of delivery: USA/Germany
Cycle time: 60 parts/minute
Product group: Hygiene articles / Personal Care
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Assembly and testing system for sprinklers
Country of delivery: Germany
Cycle time: 25 parts per minute
Product group: Building services
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Faster & more productive system development incl. relocation during the project thanks to PIA Industrial App
PIA Services: piaVisibility, piaOptimum, piaOEETracker, piaAnalyze
Industry: E-Drive
Improvement: shorter project duration, central source of information
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Standard modules for handling cell housings in washing baskets
Country of delivery: USA
Cycle time: 0,3 sec / cell housing
System size: varies between 4x4 and 4x9
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Assembly machine for insulin pen dosing modules
Delivery location: China
Cycle time: 18 seconds per part
Cleanroom class: Clean room
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Palletizing system for glass cartridges
Delivery location: Switzerland
Cycle time: 220 parts per minute
Cleanroom class: ISO 8
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Assembly and testing system for TFT displays
Country of delivery: Germany
Cycle time: 60 sec / part
Product group: TFT displays
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Production line for pneumatic flow control valve
Country of delivery: Germany
Cycle time: 30 parts
Product group: Pneumatic assemblies
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High-speed production system for connectors
Country of delivery: Germany, Austria, Hungary, Morocco, Czech Republic, Switzerland, China
Cycle time: up to 45 parts per minute
System size: 2500 x 2500 mm
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Production line and subsequent capacity increase for battery packs
Country of delivery: Germany
Cycle time: from 50 battery packs per week to 100 battery packs per week after capacity increase
Plant size: 21 x 22 m
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Efficient production line for car keys
Country of delivery: Germany, Romania
Cycle time: 4.5 sec/part
System size: 23m x 11m
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Mask production, testing and packaging systems
Production lines: FP3/FFP2 and disposable face masks
EOL test: for masks
Packaging systems:
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Production plant for razors
Country of delivery: Israel
Cycle time: 90 parts/minutes
Product group: Hygiene articles / Personal Care
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Increased efficiency with piaLineControllers and PIA Industrial App Suite
PIA Services: piaLineController, piaVisibility, piaOptimum, piaOEETracker, piaAnalyze
Industry: Mobility
Improvement: Central source of information, monitoring, quality improvement
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Fully automatic assembly and testing line for ceramic plugs
Country of delivery: Germany
Cycle time: 7.5 parts/minute
System size: 17 x 4 m
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Production plant for imager sensors
Modules: 5
Cycle time: 12 seconds
System size: 15 x 3 m
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Assembly and testing system for car cameras
Modules: 6
Cycle time: 12 seconds
System size: 16 x 3 m
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Assembly line for pin headers
Country of delivery: Germany
Cycle time: 250 pins/minute
Product group: Electrical assemblies
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Production line for filler
Country of delivery: Germany
Cycle time: 24 parts/minute
Product group: Household articles / Stationary
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Production line for inductive chargers
Country of delivery: Germany, Hungary, China, USA
Cycle time: 30 parts/minute
Product group: Hygiene articles / Power Oral Care
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