Energy Storage

Pioneering solutions for battery storage

The challenge in the production of battery storage systems lies in the growing global demand for e-mobility. The high demand for precision and flexibility as well as future-oriented storage media require automated, scalable, and efficient production solutions.

PIA's assembly systems enable high-precision and safe handling of battery assembly, fuel cells, and components, as well as recycling. We assist our customers throughout the product life cycle with service and support.

Examples from the assembly portfolio

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Battery modules

CSSU (cell monitoring sensor unit)

Pouch cells

Cylindrical cells

BMS (battery management systems)

Cell connectors/cell arresters

Battery packs

Prismatic cells

Cell/Module Pack Assembly

For cell/module pack assembly, PIA Automation offers flexible and highly automated systems for the efficient production of battery cells, modules, and battery packs. These systems are scalable, adaptable to different battery formats, and ensure reliable production processes. Integrated test stations ensure quality and efficiency with high throughput.

Fuel Cell Assembly

Fuel cell assembly requires precise and stable production of modern fuel cell modules. PIA's modular systems are designed to meet the special requirements of fuel cell technology - in particular cleanliness, precision, attention to detail in the tightest of spaces, and high flexibility of the production lines.

Component Assembly

We offer specialized solutions for component assembly with precise, flexible systems for a wide range of assemblies. Our systems enable reliable processes and integrate testing technologies for quality assurance. Our particular strengths are our adaptability for different types of components and the efficient automation of demanding assembly steps.

Component Handling

PIA Automation offers precise component handling solutions that ensure reliable processes in demanding production environments. The systems transport sensitive components with pinpoint accuracy and adapt flexibly to different production requirements. Sensor-based detection and modular configuration improve process reliability and reduce rejects.

Battery recycling

When it comes to battery recycling, we offer cost-effective solutions for the entire material cycle. With automated separation processes and sensor-based material sorting, the flexible systems support different battery formats and maximize the use of resources. We always consider the ecological footprint and develop sustainable automation solutions.

Energy Storage – key technologies

Autonomous mobile robot (AMR/AGV):
AMRs from PIA Automation provide flexible material handling in battery assembly. These mobile robots navigate freely to different production layouts, offering high efficiency and adaptability in dynamic environments. Learn more
End-of-line-tests:
We ensure product quality as well as reduce costs and risks with highly precise and diverse test processes and areas of application. These EOL tests verify the performance and safety of each unit, ensuring compliance with strict quality standards. Learn more
CCS Assembly (Cell Contact System Assembly):
CCS assembly offers precise and reliable solutions for contacting battery cells. It can be integrated as a stand-alone production line or as a pre-assembly process in the final assembly of the battery module. It ensures reliable electrical connections and is designed for different cell formats.
Lid-Cap Assembly:The lid-cap assembly closes the battery cells precisely and securely using lids and covers. This technology is crucial for the insulation and structural stability of the energy storage system and contributes to its longevity and safety.

PIA Energy Storage – Advantages

The advantages of PIA in this market segment enable the economical implementation of innovative storage concepts:

High speed: Our automation solutions assemble and test battery units quickly and efficiently.
Innovative technologies: With the latest technology and our specially developed digital portfolio, we offer future-proof and networked automation solutions.
Flexibility: Scalable systems adapt to variable production volumes and different battery formats.
Comprehensive quality assurance: Our end-of-line testers and test benches guarantee fully traceable tests.
Efficient material logistics: AMRs optimize flexible material transports.
Durability and safety: Precise assembly processes for a stable and safe battery design.
Global customer service: Our globally networked service team offers the best possible support throughout the entire product life cycle.