I4.0 Apps - Software solutions

piaLineController

Central system management and traceability

The database-driven process control system serves to optimize production by the plant operator. An increased transparency through a system overview, ensuring traceability and centralized parameter and part variant/part type management are all features of the Application.

piaVisibility

Classification of system downtimes, calculation, and visualization of OEE key figures

Advantages:

• Dashboard for production data
• Increase information base transparency through global real-time assembly line insight in real time.
• Reduce costs by reacting quickly to changes in key figures.
• Reduce costs due to less time and personnel needed to locate bottlenecks

piaAnalyze

Analysis of measurement and process data

Advantages:

• Increase the quality of production
• Reduction of costs by avoiding rejects or increasing the OK rate
• Avoidance of rework and thus increase in system profitability

piaOptimum

Analysis of cycle times and partial cycles

Advantages:

• Increased efficiency, output and therefore system profitability
• Reduced costs due to earlier start of production (shorter ramp-up phase)
• Support with optimization measures during ongoing operations

piaOEETracker

Classification of system downtimes

Advantages:

• Increased availability at line and station level
• Increased output by avoiding downtimes
• Efficient use of existing plant capacity

piaDynamics

Measuring computer system for mechanical and geometric measurements

piaDynamics was developed to configure and analyze measurement processes. This measuring computer system records and processes mechanical and geometric measured values according to the measuring system analysis method 3 in order to subsequently evaluate live and historical data in various display options.

piaMaintenance

Planning and optimization of maintenance work

Advantages:

• Reduction of machine downtimes
• Certified documentation through digital logbook/audit trail
• Management of commissioned maintenance work