Automation is going digital

Industry 4.0

MAKING BIG DATA SMART!

PIA responds to trends in digitizing and networking the manufacturing process with the PIA Industrial App Suite (piaIAS) – a digital portfolio of products, solutions and services. These high-quality I4.0 solutions provide extensive capabilities for our customers’ specialists and production, maintenance and quality managers to meet the challenges of assembly line operation and optimization. With the smart applications of the PIA Industrial App Suite our aim is to support our customers in achieving their business goals in a sustainable and proactive way.

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Data analysis

Digitalization | Transparency | Insight

Calculation of key figures and localisation of improvement potentials

Visibility Box

Target groups: Production Manager | Operator

Key-Features:

Dashboard for production data
Calculation and visualization of the OEE key figure
Visualization and localization of assembly line bottlenecks

Benefits:

Increasing the information base (transparency) through a global and flexible assembly line insight in real time
Reduction of costs due to the ability to react quickly to changes in key figures
Reduction of costs due to less time and personnel needed to locate bottlenecks

AVAILABILITY

PLANT EFFICIENCY VISIBILITY

piaOEETracker

piaOEETracker is an application for assessing OEE and its factors for all assembly systems.

QUALITY

Analysis of host computer data

piaAnalyze

piaAnalyze enables the analysis of host computer data, e.g. to identify causes for quality losses.

EFFICIENCY

Optimization of production efficiency

piaOptimum

piaOptimum displays performance gaps and enables data efficiency to optimize production efficiency.

Current assembly line operation

SPECIFIC PROCESS CONTROL AND MEASURING

ASSEMBLY LINE CONTROL

PIALINECONTROLLER

In addition to the above-mentioned modules of the Industrial App Suite, which are used for data analysis, PIA also offers the piaLineController for current assembly line operation. This database-based process control system is used for optimized production by the assembly line operator, increased transparency by means of an assembly line overview, as well as ensuring traceability and a central parameter and type management.

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DATA ACQUISITION

PIADYNAMICS

piaDynamics was developed to configure and analyze measurement processes. This measuring computer system acquires and processes mechanical and geometric measured values according to the measuring system analysis method 3 in order to subsequently evaluate live and historical data in different display options.

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