SOLUTIONS FOR BATTERY ASSEMBLY

Battery

ENABLING E-MOBILITY

The e-revolution in the automotive industry has far-reaching consequences for production: The variety of variants and increasing quality requirements in the powertrain sector are being continuously supplemented today by the newly emerging drive concepts for hybrid and electric drives. As a result of this pressure to innovate, adaptable concepts are becoming increasingly important, as these market requirements call for highly flexible and process-reliable production systems. PIA Automation focuses on flexible assembly stations, high-precision measuring machines and testing machines with patented technology. PIA offers flexible and customized solutions for the production of battery modules and packs – from central contacting systems to covers for battery housing.
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Battery

Montage­portfolio

  • Battery Modules
  • Battery Packs
  • Cell connectors/ arresters
  • CSSU (cell monitoring sensor unit)
  • BMS (battery management systems)
  • Prismatic cell
  • Pouch cell
  • Cylindrical cell...

PIA‘S PERFORMANCE

FAST ASSEMBLY …

PIA CAN DO ...

  • Cell handling
    • 20+ parts per minute prismatic/pouch
    • 60+ parts per minute cylindrical
  • Lid handling and terminal integration
    • 100+ part per minutes
  • Electrode handling
  • Integrate cells in modules
    • 100+ part per minutes
    • 100+ parts per minute
  • EOL test (cell)
    • Contact and measure automatically
    • High voltage test
    • Transfer data into PIASphere IoT landscape

PIA‘S PERFORMANCE

...Big Assembly

PIA CAN DO ...

  • High Voltage cable assembly
    • 400-800 V
  • Module handling
    • 50-200 kg
  • Pack handling
    • 300-1500 kg
  • Connecting batteries
    • High voltage
  • EOL Tests (electrical and mechanical)
    • Software and power supply

 

 

 

PIA CAN DO ...

MECHANICAL ASSEMBLY

  • Cell case manufacturing
  • Cell manufacturing/ assembly
  • Electrode stacking
  • Cells in modules
  • Module / pack assembly
  • Component manufacturing
  • Bus bar assembly
  • Terminal assembly

... PIA´s PROCESS KNOW HOW

  • Highspeed handling
  • Laser welding
  • Fast and precise
  • Flexible and adaptable

PIA CAN DO ...

Electrical Assembly

  • Battery management system BMS
  • Electronics
  • Modules
  • Packs
  • Cables
  • Connections

... PIA´s PROCESS KNOW-HOW

  • Assemble and record software
  • Assemble and contact
  • Integrate cells into modules and apply pressure from end-plates
  • Tailoring / assembling / attaching plugs
  • Connect cables to modules and packs

Questions?

Get in touch with us

You can quickly reach your contact person for the automated production of Battery here:

Contact Mr Eric Xie now