Case Study: Safety

Assembly of hybrid side generators

Side generators protect against serious head and thorax injuries in an emergency. Process-safe mounted on PIA systems.

Fully automatic assembly line system based on a transport system with 160×160 mm workpieces, consisting of 3 assembly cells with a total of 35 stations, designed for at least 14 variants.


  • Automatic setup
  • Automatic parts feeding
  • Assembly
  • Joining/pressing
  • Robot handling
  • Weighing
  • Cold gas filling and closing
  • Stamping
  • Capacitor discharge welding
  • Pressure test
  • Image processing
  • Labeling
  • Host computer connection
  • Traceability

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